TECHNOLOGICAL BASE

Technological base from the Company`s Headquarters at Vidrasău , Industrial Park Târgu Mureş:

1. Automatic (tunnel type) line for pretreatment and powder coating of industrial parts with the maximum dimensions of 4.000 x 2.000 x 800 mm. More...

To obtain unique quality it is necessary to wade through a well defined and supervised technological process which consists of 5 steps:
  • Step 1 Pretreatment-pickling-passivation in a technological tunnel through spraying
  • Step 2 Drying of the parts
  • Step 3 Painting of the parts in the automatic cabin
  • Step 4 Polymerization
  • Step 5 Quality control of the final products and packaging of the materials to be ready for shipping

Step 1: Pretreatment-pickling-passivation

a) Technology used for steel parts, cast iron, iron, wrought iron:

Production estimate Technological time Technological temperature
Step 1 Pre-wash 1 min ~ 20° C
Step 2 Degreasing 10 min 60° C
Step 3 Rinse 1 min ~ 20° C
Step 4 Pickling 5 min 40° C
Step 5 Rinse 1 min ~ 20° C
Step 6 Demi water rinse 1 min ~ 20° C
Step 7 Passivation 1 min ~ 20° C
Step 8 Rinse 1 min ~ 20° C
Step 9 Demi water rinse 1 min ~ 20° C

b) Technology used for aluminum parts:

Production estimate Technological time Technological temperature
Step 1 Pre-wash 1 min ~ 20° C
Step 2 Degreasing 10 min 60° C
Step 3 Rinse 1 min ~ 20° C
Step 4 Pickling 5 min 40° C
Step 5 Rinse 1 min ~ 20° C
Step 6 Demi water rinse 1 min ~ 20° C
Step 7 Passivation 1 min ~ 20° C
Step 8 Rinse 1 min ~ 20° C
Step 9 Demi water rinse 1 min ~ 20° C

Step 2: Drying of the parts
Takes place in an automatic drying oven at temperatures between 70° and 120° Celsius.

Step 3: Painting of the parts in the automatic cabin
The painting booth is equipped with both automatic and manual pistols, and has a specially developed air cicle, that ensures the best ventilation for the booth, so there are no particles that interfere with the flow of the painting process.

The technical data of the coating gun are:

  • Supply voltage 220 V
  • Additional control voltage 24 V
  • Rated input voltage 10 V
  • Rated output voltage 98 KV
  • Maximum output intensity 140 uA
  • Polarity of the gun (electrode) negative
  • Pressure of the compressed air
    • maximum 10 bar
    • minimum 4 bar
  • Maximum amount of condensed water 1,3 g/Nmc
  • Compressed air consumption 13 Nmc/h
  • Protection class IP 54

Step 4: Polymerization
This process takes places in the polymerization oven. The necessary technological temperature of the oven is ensured by a hot air producer machine equipped with gas blowpipes placed near the oven.

The air cicle of the oven is adjustable, ensuring evenness for the amount of recirculated air. The ovens automatic control panel ensures the visualization and automatic adjustability of the technological temperature, in accordance with DIN specifications. The technological time is preset, automatically controlled and displayed on the control panel. The oven has two thermal insulator sliding doors, pneumatically operated on comand that are closed during the polymerization process.

The technical data of the polymerization oven are:

  • Polymerization temperature 160° - 230° C
  • Technological time 15-20 min
  • Supply voltage 3 x 380/220 V; 50 Hz
  • Heating time 25-30 min
  • Heating method
    • Hot air generator
    • Gas blowpipe (GB-Ganz)
  • Heating power 96 kV
  • Motoric power approx. 3 kV
  • Recirculated air flow 3050 mc/h
  • Exhausted air flow 250 mc/h
  • Insulation thickness 150 mm

Etapa 5: Quality control of the final products and packaging of the materials to be ready for shipping
After the polymerization process, the materials are moved out of the oven with the help of the conveyor line. Then the thickness and adhesion of the paint layer is veryfied with specific equipment.

If the finished goods meet the requirements, the QC stamp is applied on each piece and then they are individually packed to ensure reliable protection regardless of the destination and length of shipping.


2. Automatic line for pretreatment and powder coating of aluminum profiles, with the maximum dimensions of 8.000 x 1.500 x 200 mm. More...

To obtain unique quality it is necessary to wade through a well defined and supervised technological process which consists of 5 steps:

  • Step 1: Pretreatment-pickling-passivation through immersion
  • Step 2: Drying of the parts
  • Step 3: Painting of the parts in the automatic cabin
  • Step 4: Polymerization
  • Step 5: Quality control of the final products and packaging of the materials to be ready for shipping.


Step 1: Pretreatment-pickling-passivation, through immersion

a) Technology used for pretreating aluminum profiles:

Production estimate Technological time Technological temperature
Step 1 Degreasing 10 min ~ 60° C
Step 2 Rinse 1 min 20° C
Step 3 Pickling 5 min ~ 20° C
Step 4 Rinse 5 min 20° C
Step 5 Passivation 1 min ~ 20° C
Step 6 Rinse 1 min ~ 20° C
Step 7 Demi water rinse 1 min ~ 20° C
Step 8 Drying 10-15 min 70° C - 120° C


Step 2: Drying of the parts
Takes place in two hot air drying tanks at temperatures between 70° and 120° Celsius.

Step 3: Painting of the parts in the automatic cabin
The painting booth is equipped with both automatic and manual pistols, and has a specially developed air cicle, that ensures the best ventilation for the booth, so there are no particles that interfere with the flow of the painting process.

The technical data of the coating gun are:

  • Supply voltage 220 V
  • Additional control voltage 24 V
  • Rated input voltage 10 V
  • Rated output voltage 98 KV
  • Maximum output intensity 140 uA
  • Polarity of the gun (electrode) negative
  • Pressure of the compressed air
    • maximum 10 bar
    • minimum 4 bar
  • Maximum amount of condensed water 1,3 g/Nmc
  • Compressed air consumption 13 Nmc/h
  • Protection class IP 54

Step 4: Polymerization
This process takes places in the polymerization oven. The necessary technological temperature of the oven is ensured by a hot air producer machine equipped with gas blowpipes placed near the oven.

The air cicle of the oven is adjustable, ensuring evenness for the amount of recirculated air. The ovens automatic control panel ensures the visualization and automatic adjustability of the technological temperature, in accordance with DIN specifications. The technological time is preset, automatically controlled and displayed on the control panel. The oven has two thermal insulator sliding doors, pneumatically operated on comand that are closed during the polymerization process.

The technical data of the polymerization oven are:

  • Polymerization temperature 160-230° C
  • Technological time 15-20 min
  • Supply voltage 3 x 380/220 V; 50 Hz
  • Heating time 25-30 min
  • Heating method
    • Hot air generator
    • Gas blowpipe (GB-Ganz)
  • Heating power 96 kV
  • Motoric power cca. 3 kV
  • Recirculated air flow 3050 mc/h
  • Exhausted air flow 250 mc/h
  • Insulation thickness 150 mm

Etapa 5: Quality control of the final products and packaging of the materials to be ready for shipping

If the finished goods meet the requirements, the QC stamp is applied on each piece and then they are individually packed to ensure reliable protection regardless of the destination and length of shipping.

3. Automatic line of sublimation for the decoration of aluminum bars up to 8.000 mm in length, and also boards with maximum dimensions of 2.000 x 1.000 mm.
The sublimation process (Heat Transfer Process) means the decoration of surfaces with various effects of nature, customizations or fantasies for example: wood imitation, marble, granite, stone, raindrops etc.).

Through the sublimation process, countless effects and patterns such as woodgrain, marble, granite, fancies, pictures, logos can be transferred on metalic surfaces.

There are 3 unique steps to obtain these effects:
  • Materials to be decorated, will be pre-treated to meet current standards.
  • A base layer of powder coating will be applied to the surface of the materials.
  • Inks contained in the Film are transferred by Sublimation into the Coating layer of the object obtaining the desired finish, effect, design.

The benefits of sublimation are:
  • It can be applied on countless extrusions, 3D Objects.
  • It is simple.
  • It has an excellent aestethic output.
  • It is compliant with worldwide accepted Quality Labels.
  • It is flexible (tailor-made effects are easy and fast to obtain) .
  • Minimum maintenance required on finishings.

This process can be applied on the following materials:
  • The process can be applied on all types of materials that can be coated, for example: aluminum and steel.
  • These materials have to be compatible with the sublimation inks and must resist temperatures of 200°C with no deformation.

The Quality of raw materials is accredited by the following professional institutions:
  • Qualital
  • Qualicoat
  • Qualideco
  • Aital
  • GSB

There are 2 types of finishing qualities:
  • Standard quality (with standard powder coating and standard transfer film). Passed tests : accelerated weathering test up to 1000 hours, natural exposure in Florida for 1 year.
  • Gold quality (with Super-durable powder coating and Hyper-durable transfer film). Passed tests : accelerated weathering test up to 2500 hours, natural exposure in Florida for 3 years.
Technological base at Bucharest:

1. Automatic line for pretreatment and powder coating of aluminum bars by immersion, with the maximum dimensions of 8.000 x 1.500 x 200 mm. More...

To obtain unique quality it is necessary to wade through a well defined and supervised technological process which consists of 5 steps:

  • Step 1: Pretreatment-pickling-passivation through immersion
  • Step 2: Drying of the parts
  • Step 3: Painting of the parts in the automatic cabin
  • Step 4: Polymerization
  • Step 5: Quality control of the final products and packaging of the materials to be ready for shipping.


Step 1: Pretreatment-pickling-passivation, through immersion

a) Technology used for pretreating aluminum profiles:

Production estimate Technological time Technological temperature
Step 1 Degreasing 10 min ~ 60° C
Step 2 Rinse 1 min 20° C
Step 3 Pickling 5 min ~ 20° C
Step 4 Rinse 5 min 20° C
Step 5 Passivation 1 min ~ 20° C
Step 6 Rinse 1 min ~ 20° C
Step 7 Demi water rinse 1 min ~ 20° C
Step 8 Drying 10-15 min 70° C - 120° C


Step 2: Drying of the parts
Takes place in two hot air drying tanks at temperatures between 70° and 120° Celsius.

Step 3: Painting of the parts in the automatic cabin
The painting booth is equipped with both automatic and manual pistols, and has a specially developed air cicle, that ensures the best ventilation for the booth, so there are no particles that interfere with the flow of the painting process.

The technical data of the coating gun are:

  • Supply voltage 220 V
  • Additional control voltage 24 V
  • Rated input voltage 10 V
  • Rated output voltage 98 KV
  • Maximum output intensity 140 uA
  • Polarity of the gun (electrode) negative
  • Pressure of the compressed air
    • maximum 10 bar
    • minimum 4 bar
  • Maximum amount of condensed water 1,3 g/Nmc
  • Compressed air consumption 13 Nmc/h
  • Protection class IP 54

Step 4: Polymerization
This process takes places in the polymerization oven. The necessary technological temperature of the oven is ensured by a hot air producer machine equipped with gas blowpipes placed near the oven.

The air cicle of the oven is adjustable, ensuring evenness for the amount of recirculated air. The ovens automatic control panel ensures the visualization and automatic adjustability of the technological temperature, in accordance with DIN specifications. The technological time is preset, automatically controlled and displayed on the control panel. The oven has two thermal insulator sliding doors, pneumatically operated on comand that are closed during the polymerization process.

The technical data of the polymerization oven are:

  • Polymerization temperature 160-230° C
  • Technological time 15-20 min
  • Supply voltage 3 x 380/220 V; 50 Hz
  • Heating time 25-30 min
  • Heating method
    • Hot air generator
    • Gas blowpipe (GB-Ganz)
  • Heating power 96 kV
  • Motoric power cca. 3 kV
  • Recirculated air flow 3050 mc/h
  • Exhausted air flow 250 mc/h
  • Insulation thickness 150 mm

Etapa 5: Quality control of the final products and packaging of the materials to be ready for shipping

If the finished goods meet the requirements, the QC stamp is applied on each piece and then they are individually packed to ensure reliable protection regardless of the destination and length of shipping.

2. Automatic line of sublimation for the decoration of aluminum bars up to 8.000 mm in length, and also boards with maximum dimensions of 2.000 x 1.000 mm.
The sublimation process (Heat Transfer Process) means the decoration of surfaces with various effects of nature, customizations or fantasies for example: wood imitation, marble, granite, stone, raindrops etc.).

Through the sublimation process, countless effects and patterns such as woodgrain, marble, granite, fancies, pictures, logos can be transferred on metalic surfaces.

There are 3 unique steps to obtain these effects:

  • Materials to be decorated, will be pre-treated to meet current standards.
  • A base layer of powder coating will be applied to the surface of the materials.
  • Inks contained in the Film are transferred by Sublimation into the Coating layer of the object obtaining the desired finish, effect, design.

The benefits of sublimation are:

  • It can be applied on countless extrusions, 3D Objects.
  • It is simple.
  • It has an excellent aestethic output.
  • It is compliant with worldwide accepted Quality Labels.
  • It is flexible (tailor-made effects are easy and fast to obtain) .
  • Minimum maintenance required on finishings.

This process can be applied on the following materials:

  • The process can be applied on all types of materials that can be coated, for example: aluminum and steel.
  • These materials have to be compatible with the sublimation inks and must resist temperatures of 200°C with no deformation.

The Quality of raw materials is accredited by the following professional institutions:

  • Qualital
  • Qualicoat
  • Qualideco
  • Aital
  • GSB

There are 2 types of finishing qualities:

  • Standard quality (with standard powder coating and standard transfer film). Passed tests : accelerated weathering test up to 1000 hours, natural exposure in Florida for 1 year.
  • Gold quality (with Super-durable powder coating and Hyper-durable transfer film). Passed tests : accelerated weathering test up to 2500 hours, natural exposure in Florida for 3 years.
Technological base at Timişoara:

1. Automatic (tunnel type) line for pretreatment and powder coating of industrial parts with the maximum dimensions of 4.000 x 2.000 x 800 mm. More...

To obtain unique quality it is necessary to wade through a well defined and supervised technological process which consists of 5 steps:
  • Step 1 Pretreatment-pickling-passivation in a technological tunnel through spraying
  • Step 2 Drying of the parts
  • Step 3 Painting of the parts in the automatic cabin
  • Step 4 Polymerization
  • Step 5 Quality control of the final products and packaging of the materials to be ready for shipping

Step 1: Pretreatment-pickling-passivation

a) Technology used for steel parts, cast iron, iron, wrought iron:

Production estimate Technological time Technological temperature
Step 1 Pre-wash 1 min ~ 20° C
Step 2 Degreasing 10 min 60° C
Step 3 Rinse 1 min ~ 20° C
Step 4 Pickling 5 min 40° C
Step 5 Rinse 1 min ~ 20° C
Step 6 Demi water rinse 1 min ~ 20° C
Step 7 Passivation 1 min ~ 20° C
Step 8 Rinse 1 min ~ 20° C
Step 9 Demi water rinse 1 min ~ 20° C

b) Technology used for aluminum parts:

Production estimate Technological time Technological temperature
Step 1 Pre-wash 1 min ~ 20° C
Step 2 Degreasing 10 min 60° C
Step 3 Rinse 1 min ~ 20° C
Step 4 Pickling 5 min 40° C
Step 5 Rinse 1 min ~ 20° C
Step 6 Demi water rinse 1 min ~ 20° C
Step 7 Passivation 1 min ~ 20° C
Step 8 Rinse 1 min ~ 20° C
Step 9 Demi water rinse 1 min ~ 20° C

Step 2: Drying of the parts
Takes place in an automatic drying oven at temperatures between 70° and 120° Celsius.

Step 3: Painting of the parts in the automatic cabin
The painting booth is equipped with both automatic and manual pistols, and has a specially developed air cicle, that ensures the best ventilation for the booth, so there are no particles that interfere with the flow of the painting process.

The technical data of the coating gun are:

  • Supply voltage 220 V
  • Additional control voltage 24 V
  • Rated input voltage 10 V
  • Rated output voltage 98 KV
  • Maximum output intensity 140 uA
  • Polarity of the gun (electrode) negative
  • Pressure of the compressed air
    • maximum 10 bar
    • minimum 4 bar
  • Maximum amount of condensed water 1,3 g/Nmc
  • Compressed air consumption 13 Nmc/h
  • Protection class IP 54

Step 4: Polymerization
This process takes places in the polymerization oven. The necessary technological temperature of the oven is ensured by a hot air producer machine equipped with gas blowpipes placed near the oven.

The air cicle of the oven is adjustable, ensuring evenness for the amount of recirculated air. The ovens automatic control panel ensures the visualization and automatic adjustability of the technological temperature, in accordance with DIN specifications. The technological time is preset, automatically controlled and displayed on the control panel. The oven has two thermal insulator sliding doors, pneumatically operated on comand that are closed during the polymerization process.

The technical data of the polymerization oven are:

  • Polymerization temperature 160° - 230° C
  • Technological time 15-20 min
  • Supply voltage 3 x 380/220 V; 50 Hz
  • Heating time 25-30 min
  • Heating method
    • Hot air generator
    • Gas blowpipe (GB-Ganz)
  • Heating power 96 kV
  • Motoric power approx. 3 kV
  • Recirculated air flow 3050 mc/h
  • Exhausted air flow 250 mc/h
  • Insulation thickness 150 mm

Etapa 5: Quality control of the final products and packaging of the materials to be ready for shipping
After the polymerization process, the materials are moved out of the oven with the help of the conveyor line. Then the thickness and adhesion of the paint layer is veryfied with specific equipment.

If the finished goods meet the requirements, the QC stamp is applied on each piece and then they are individually packed to ensure reliable protection regardless of the destination and length of shipping.